Background

The success of a refinery hinges upon its capacity to efficiently transform a diverse range of crude oils into a wide array of high-value products and feedstocks, including Gasoline, Benzene, Kerosene, Naphtha, aviation fuel, and more, all while minimizing energy loss, maintenance expenses, and safety incidents. This complex task necessitates vigilant monitoring of the refinery, paying close attention to various specific processes taking place within, such as Distillation, Solvent Deasphalting (SDA), Catalytic Cracking, and the Hydrogen Manufacturing Unit (HMU). Failing to visualize and respond to these processes in a timely manner can present significant challenges.

Solution

This is where the robust functionality of PI Vision comes into play, offering the ability to provide an at-a-glance visualization of the entire refinery. The refinery overview display serves as a valuable tool for business users, helping them comprehend the intricate process of crude oil distillation into a diverse range of hydrocarbon and petroleum products, while simultaneously offering real-time insights into the status of these processes. Any faults or issues are prominently highlighted on the display, enabling users to drill down to instrument and process-related displays to pinpoint the root causes and implement necessary solutions.

The seamless integration of PI AF, AF analytics, and PI Vision is pivotal in achieving several key objectives for the business. This includes reducing maintenance and energy costs, minimizing the occurrence of safety incidents, enhancing asset reliability, and ensuring environmental compliance. By leveraging this integrated solution, refineries can optimize their operations, increase overall efficiency, and ensure the production of high-quality products while prioritizing safety and sustainability. The solution has potential to be replicated with customization offering as per business needs.